Video – Salvage on a mammoth scale…

Liberty Industrial carries out controlled deconstruction of almost half giant smelting plant.

Liberty Industrial carried out the deconstruction of Rio Tinto’s High Intensity Smelting facility in Kwinana, Western Australia. The project involved the dismantling and relocation of almost half of the Hismelt plant.

The award-winning project was the first of its kind with the project involving the complex dismantling of significant components of industrial plant; never before has a dismantling project of this scale and complexity been attempted in Australia.

Deconstruction works commenced in January 2013 with the dismantling phase of the project. In total, more than 7,000 tonnes of industrial plant and equipment including four bulk shipments of over 18,000 cubic metres and 280 shipping containers of plant and equipment were salvaged and shipped 7600 kilometres away to Shandong Province in China.

Over 2,000 bulk units were methodically dismantled, cleaned to export standard, match marked, labelled, recorded and packed, with each item given clear instructions on how to be reassembled in China.

The salvaged items included the 65 metre high, 1200 tonne Coal drying and grinding structure, the Flue Gas Desulphurisation plant, Hot Metal Handling equipment including an 80t induction furnace, the Hot Metal Desulphurisation plant, Off Gas Scrubbing and Cooling infrastructure, and a 25 megawatt power station.

Carrying out lifts of up to 108 tonne, the dismantling process relied heavily on complex engineering lifts using large crawler and mobile cranes.

HIsmelt Closure Project – Liberty Industrial from Liberty Industrial on Vimeo.